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Partes de silicone sob medida
Custom-processed Rubber And Silicone Heat-resistant Non-standard Sealing Rings And Irregular Parts
Detalhes do produto
| Nome do produto | Anel de vedação de silicone | material | Silicone (VMQ), Viton (FKM), EPDM, NBR, HNBR, Neoprene (CR), Borracha Natural |
|---|---|---|---|
| Forma | Forma personalizada | Serviço de processamento | Abertura do molde, corte |
| Cor | Cor personalizada | Função | Desempenho de vedação |
| Dureza (Costa A) | 20 a 90 (personalizável) | Faixa de temperatura | -60°C a +300°C (dependendo da seleção do composto) |
| Destacar | custom rubber heat-resistant sealing rings |
||
Descrição de produto
Custom-Processed Rubber & Silicone Heat-Resistant Sealing Rings & Irregular Parts
Engineered for Extreme Conditions. Manufactured to Your Exact Specifications.
When off-the-shelf seals fail, you need a partner who understands precision. Our custom-processed rubber and silicone components are designed for demanding applications where standard dimensions and materials simply won't work. Whether you need a high-temperature resistant O-ring for an automotive engine or a complex irregular part for a hydraulic system, we provide end-to-end manufacturing solutions from prototype to production.
When off-the-shelf seals fail, you need a partner who understands precision. Our custom-processed rubber and silicone components are designed for demanding applications where standard dimensions and materials simply won't work. Whether you need a high-temperature resistant O-ring for an automotive engine or a complex irregular part for a hydraulic system, we provide end-to-end manufacturing solutions from prototype to production.
Why Choose Our Custom Parts?
- Extreme Heat Resistance: Formulated specifically for high-temperature environments. Our silicone and specialty rubber compounds maintain integrity in continuous use up to 300°C and beyond.
- Non-Standard & Complex Geometries: We specialize in "irregular parts." If it doesn't fit a standard catalog size, we can tool it. From asymmetrical gaskets to multi-durometer components, we bring your CAD drawings to life.
- Precision Molding & Processing: Utilizing advanced compression, transfer, and injection molding techniques to ensure tight tolerances (±0.05mm) and zero flash on critical sealing surfaces.
- Material Versatility: Extensive selection of compounds including High-Temperature Silicone, Viton (FKM), EPDM, Nitrile (NBR), and HNBR to match your specific chemical and thermal requirements.
Product Specifications & Customization Options
| Specification | Details / Options |
|---|---|
| Product Type | Custom Sealing Rings, Gaskets, O-Rings, Bumpers, Grommets, and Irregular Molded Parts |
| Materials | Silicone (VMQ), Viton (FKM), EPDM, NBR, HNBR, Neoprene (CR), Natural Rubber |
| Hardness (Shore A) | 20 to 90 (Customizable) |
| Temperature Range | -60°C to +300°C (Depending on compound selection) |
| Color | Any (Black, Red, Blue, Transparent, FDA compliant White, etc.) |
| Dimensions | Fully Custom: Accepting drawings in .DWG, .STEP, .IGS, or .PDF |
| Key Features | Heat Resistant, Oil Resistant, Ozone Resistant, Tear Resistant, Weatherproof |
Custom Heat-Resistant Sealing Rings
Standard rubber rings often crack, harden, or lose their compression set under extreme thermal stress. Our Custom-Processed Heat-Resistant Sealing Rings are engineered to solve this. By selecting the right polymer—such as high-consistency rubber (HCR) silicone or fluoroelastomers (FKM)—we ensure your seal remains flexible and effective even in continuous high-heat environments.
Applications: Turbocharger hoses, oven door gaskets, industrial boilers, exhaust systems, and engine seals.
Irregular & Non-Standard Parts
Unlike mass-produced components, the modern machinery world requires unique solutions. Our "Irregular Parts" capability refers to our ability to mold complex 3D geometries, over-mold rubber onto metal or plastic inserts, and create parts with varying thicknesses. We don't just cut shapes from sheets; we mold them to fit the specific contours of your assembly.
Applications: Custom vibration dampeners, shock mounts, protective boots, special-shaped plugs, and complex sealing assemblies for pumps and valves.
Quality Assurance & Process Control
We understand that a seal failure can mean costly downtime. Every custom part undergoes rigorous quality checks:
- Dimensional Validation: Optical comparators and digital micrometers ensure your irregular parts match the drawing exactly.
- Compression Set Testing: Ensures long-term sealing performance under heat.
- Material Certification: We provide certifications verifying the compound meets your specified heat and chemical resistance requirements.
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